Job Description
Reliability Engineer
MAIN FUNCTION
- Maintain the knowledge of predictive and preventive maintenance technologies
- Execute excellent troubleshooting skills for mechanical equipment
- Consult in the development of projects for improvements and expansions
- Support equipment repairs
DUTIES AND RESPONSIBILITIES
- Establishing and driving reliability engineering principles and best work practices
- Establishing equipment performance expectations and measuring overall equipment performance
- Apply appropriate reliability tools to drive improvements, optimize costs and improve asset effectiveness. Tools may include RCFA, Bad Actor Program, FMEA, RCM, etc.
- Establish and Monitor Key Performance Indicators (KPI’s) and metrics for proactive identification and resolution of reliability issues
- Developing and Optimizing preventative maintenance tasks and activities, identifying gaps and developing a corrective actions plan, driving implementation and evaluating improvement performance
- Coordinating, directing and overseeing major overhauls as well as quality/precision repairs to critical rotating equipment
- Develop a multi-year reliability improvement plan; lead execution of the plan and monitor progress
- Leading reliability-centered maintenance (RCM) teams to identify problem areas, repeat failures, unsafe/poor performers and potential improvement areas; driving corrective actions and evaluating improvement results, clearly and effectively communicating to key stakeholders through process
- Troubleshoot equipment problems and conduct root cause failure analysis investigations on failed equipment, develop action plan to eliminate repeat failures, and implement corrective actions
- Working with production to identify key areas for reliability improvements, develop action plan.
- Provide technical support to mechanical technicians on mechanical repairs, troubleshooting problems, and equipment installation issues
- Provide technical support on the selection of mechanical equipment based on reliability improvements and industry best practices
- Actively support and assure compliance to all ESH policies and procedures.
EDUCATION AND EXPERIENCE
- BS in Mechanical Engineering
- minimum of 5 years of experience in maintenance, at least 2-3 of those years implementing reliability centered maintenance principles preferred
- MS in Mechanical Engineering preferred but not required
- Written and verbal communication and a disciplined approach to standards and procedures are required to facilitate and implement improvements.
- Excellent computer skills to include database software, spreadsheets, word processing and CMMS software
- Ability to communicate clearly and effectively both with technical core teams, supervisors, and subject matter experts, as well as department superintendents, and plant general managers.
- Certified Maintenance Reliability Professional (CMRP) certificate, defined by Society for Maintenance & Reliability Professional– preferred but not required
- Common knowledge of Windows driven programs
- Microsoft Excel, Word, Power Point
- Reliability hardware/software – Wiebul Analysis, RCM++, Machinery Health Analysis hardware/ software, NDE inspection technologies, etc. recommended but not required.
- Knowledge and understanding of reliability centered maintenance practices
- Knowledge and understanding of sound engineering practices and principles
- Knowledge and understanding of precision maintenance, quality repairs principles, lubrication storage, handling, & best practices
- Overhaul and repair practices on turbines, centrifugal compressors, reciprocating compressors, pumps, gas and mechanical seals, air compressors, governors, gearboxes and reducers, conveyors, electrical motors etc.
- Knowledge of fixed assets, i.e. tanks, vessels, exchangers, piping, etc.
- Design and operation of rotating equipment, ability to read and interpret pump curves, engineering drawing, blueprints and schematics
- Ability to read and interpret P&ID, EFD, and process-related documents, diagrams, schematics
- Knowledge and understanding of predictive technologies, such as vibration analysis, tribology/oil analysis, infrared thermography, non-destructive testing, and ultrasonics Knowledge and understanding of change management principles and tools
- Use logic and reasoning to identify alternative solutions, conclusions, and approaches to solving equipment problems
- Ability to listen and understand information and ideas and to express thought and ideas clearly and concisely through oral and written communication
- Knowledge and use of a CMMS as an effective maintenance management tool for pulling equipment information, cost tracking, and maintenance history
Job Type: Full-time
Pay: $80,000.00 - $95,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Employee assistance program
- Flexible spending account
- Health insurance
- Health savings account
- Life insurance
- Paid time off
- Referral program
- Relocation assistance
- Vision insurance
Experience level:
Schedule:
Work setting:
- In-person
- Manufacturing facility
Ability to commute/relocate:
- Ponca City, OK 74601: Reliably commute or planning to relocate before starting work (Required)
Work Location: In person
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